• Adding value to beef forequarter muscles

      Kenny, Tony; Lennon, Ann; Ward, Patrick; Sullivan, Paul; McDonald, Karl; Downey, Gerard; O'Neill, Eileen (Teagasc, 2008-11)
      The forequarter constitutes 50% of the weight of a beef carcase but only about 25% of its value. To fulfill the objectives of this project, the work was organised into 4 parts as follows: 1.Characterisation of the available raw material, in terms of properties of individual muscles seamed out from carcasses of representative types of animals produced in Ireland. 2.Comparison of yields and operator time for seaming and conventional boning. 3.Utilisation of separated muscles in added-value products using appropriate tenderising, bonding and forming technology. 4.Transfer of the knowledge and technology to the industry.
    • Adding value to Beef Forequarter Muscles

      Kenny, Tony; Lennon, Ann; Ward, Patrick; Sullivan, Paul; McDonald, Karl; O’Neill, Eileen; Downey, Gerard (Teagasc, 2008-11-01)
      The forequarter constitutes 50% of the weight of a beef carcase but only about 25% of its value.To fulfill the objectives of this project, the work was organised into 4 parts as follows: 1.Characterisation of the available raw material, in terms of properties of individual muscles seamed out from carcasses of representative types of animals produced in Ireland. 2.Comparison of yields and operator time for seaming and conventional boning. 3.Utilisation of separated muscles in added-value products using appropriate tenderising, bonding and forming technology. 4.Transfer of the knowledge and technology to the industry.
    • Development of value-added beef products

      Desmond, Eoin; Troy, Declan J.; Kenny, Tony; McDonagh, Ciara; Ward, Patrick (Teagasc, 2001-05)
      This work investigated technologies to improve the functionality of beef, particularly low-value beef to increase its versatility for the development of value-added restructured and emulsion type beef products. More specifically the project objectives were (1) to increase the functionality of beef; (2) to develop innovative beef products; (3) to increase the use of low-value carcass cuts as a functional ingredient in beef products. The research was carried out in three stages: solubilisation of connective tissue components of beef using organic acids, application of proteases to beef model systems to increase functionality, and physical disruption of connective tissue in beef by mechanical treatments such as needle and blade tenderising, tumbling and massaging.
    • Rapid cooling of cooked meat joints

      Kenny, Tony; Desmond, Eoin; Ward, Patrick; Sun, Da-Wen (Teagasc, 2002-02)
      Conventional cooling by air-blast or even by immersion in liquid is unlikely to achieve recommended cooling rates when dealing with joints weighing 5kg or more because meat has a low thermal conductivity. The objective was to investigate vacuum cooling as a technique for rapid chilling of cooked meat joints. In vacuum cooling, the food is enclosed in a chamber and reduction of the pressure to about 7 mbar causes evaporation of water from the surface of the food and from cavities in the food. The energy required to evaporate the water is extracted from the food, resulting in rapid chilling
    • Up-grading of low value meats and by-products for use in consumer foods

      Kenny, Tony; Desmond, Eoin; Ward, Patrick (Teagasc, 1999-02)
      Animal offals can be divided into (1) edible offals and by-products including fats, blood, and low-grade trimmings such as poultry skin and pork hock meat; (2) extracts from edible offals for use as ingredients in food products; (3) inedible offals; (4) hides and skins; (5) raw materials for extraction of pharmaceuticals or chemicals; (6) raw materials for sundry by-products.
    • Up-grading of low value meats and by-products for use in consumer foods.

      Kenny, Tony; Desmond, Eoin; Ward, Patrick (Teagasc, 1999-02-01)
      The investigation was concerned with the up-grading of: (i) connective tissue material in the form of beef membrane, pig rind and turkey skin; (ii) muscle material from low-value cuts and from offals such as beef heart; (iii) heart muscle, by extrusion processing; (i) An emulsified material from beef membrane and beef replaced up to 5% of lean meat in corn beef and up to 10% in beefburgers without impairing cooked yield and eating quality. A collagen emulsion paste (CEP) from pig rind replaced up to 5% of lean meat in ham prepared from diced meat, and between 2 and 5% in ham prepared from whole muscles without reduction in cooked yield, texture, appearance and eating quality. Turkey skin was minced, chopped and incorporated at 10, 15 and 20% levels in a mix with turkey leg meat, which was used to make battered and breaded re-formed steaklets. Steaks containing up to 20% of emulsified skin were similar to control samples in flavour, juiciness and overall acceptability. An antioxidant may be required to prevent rancidity during frozen storage. (ii) Yields of surimi-like material, prepared by water-extraction, sieving and centrifuging, were 16% from lean of topside of beef (used as control for comparison), 39% from beef heart, 17% from pork mechanically recovered meat, 11% from beef weasand and less than 5% from beef cheek meat. The beef heart surimi was studied for its gelation properties and for its performance as an ingredient replacing lean meat in frankfurters and in beefburgers at levels between 3 and 15%. In frankfurters the addition of the surimi reduced cook loss and increased tenderness. For overall eating quality the frankfurters with 7 or 10% of surimi were preferable, and those with 15% equal, to those with none. In beefburgers cook loss was decreased from 32 to 25% by the addition of 15% surimi. Other results were similar to those for frankfurters, showing that the surimi could be added at 10 to 15% level without impairing texture or flavour. (iii) Cold extrusion processing of beef heart muscle with the aim of increasing its functionality showed that gelation properties of the material were not improved by extrusion compared to bowl chopping; moreover, the extruded product had a strong odour and dark colour.